(f) When brazing refrigerant lines, an inert gas should be passed through the line at low pres-sure to prevent scaling and oxidation inside the tubing. Please enter a valid email address A: Schneider Electric does not require a discharge line muffler nor do we recommend one. Never coil excess tubing vertically. No need to use Suction P Traps on R410a systems if your velocity is above minimums. If the line suction or discharge growth, the size can be reduced from the gas to move faster. Refrigerant Piping Good piping design will result in a system having large enough discharge, liquid and suction lines to prevent excessive pressure drop yet be small enough to maintain an adequate velocity of refrigerant flow to return the oil to the compressor crankcase. The downsides of unnecessary traps are the added labor & material cost as well as the added pressure drop which translates to loss in capacity. Enjoy! During cycles, the trap collects oil to be entrained in the discharge gas and to be carried by the velocity of the refrigerant flow. Issue: We are excited that you have joined the group. Environment: It is customary to reduce the riser by one pipe size to maintain velocities over 1000 ft/min. What can we do to improve the information . In case of lifting more than 5 m, the trap should be formed in the lower part to collect oil, which falls ago, when the plant was stopped. Refrigerant Piping Design Guide TX valve in vertical pipe Sight Glass Solenoid Valve Liquid Line Filter-Drier ... inverted trap not required with pumpdown. However, the customer owns the equipment and may do as they please.   2.Layout of refrigerant piping and accessories, including flow capacities, valves locations, and oil traps slopes of horizontal runs, floor/wall penetrations, and equipment connection details. C.Certification: Copies of certificates for welding procedure, performance qualification record and … Good piping practices - with properly sized and installed lines as described in this section. Q: Why are traps important every 20 feet of height? Figure 1 shows the proper method for reducing the pipe diameter for discharge risers. A properly designed and installed refrigerant piping system should: •Provide adequate refrigerant flow to the evaporators, using practical refrigerant line sizes that limit pressure drop •Avoid trapping excessive oil so that the compressor has enough oil to operate properly at all times •Avoid liquid refrigerant slugging •Be clean and dry All Air Cooled Cooling Units A: Discharge gas lines (often referred to as hot gas lines) allow refrigerant to flow from the discharge of the compressor to the inlet of the condenser. Oil traps placed as recommended by the manufacturer. ... Dips and sags create traps where oil will collect. In the part of the vessel, any oil that is not executed until the main riser will recede and eventually block trap at the bottom, leaving fewer pipes carry the reduced flow, its quota of oil. During the off period, the traps catch and retain oil residing on the pipe walls that would otherwise possibly drain back to the compressor head, causing damage on startup. Proper oil return with oil traps (P-traps) installed at the coil outlet, inverted P-traps where the refrigeration lines exit to the roof, and riser traps for risers of more than 20 feet are also necessary. See figure 2 for a typical Discharge Line installation. Size piping and design the actual piping layout, including oil traps, double risers, specialties, slopes of runs, required controls, and pipe and tube sizes. Trap at the bottom and goosenecks at the top of the full agreement. ... velocity must be maintained in the piping so that sufficient oil is returned to the compressor sump at full and part load During an unloading period, or within a multi-compressor system, the traps ensure proper oil circulation when the loads are low. Traps are utilized in discharge risers and at the base of the riser. Warranty issues will be based upon Platform Engineering and, or the District Service Manager discretion. Keeping liquid refrigerant from reaching the compressor is essential to protecting the compressor, especially reciprocating compressors. How this information is used will be explained throughout the rest of this guide. Why are refrigerant traps required? A: Whenever a condenser is located above the compressor, an inverted trap or check valve should be installed at the condenser inlet to prevent liquid refrigerant from flowing backwards into the compressor during off cycles. Refrigerant pipe sizing charts are available in the installation instructions. For more details, please read our. Oil traps are a major concern for these machines as they aren’t able to overcome them in oil return mode. Considering the suction lines, many refrigeration piping systems contain a suction riser because the evaporator is at a lower level than the compressor. Q: Is it ok if I undersize, or oversize my discharge line since I have already piped the copper? The refrigeration/oil flows up the small riser of a dual riser piping system under minimum capacity due to Oil filling the trap of the larger riser Hot gas bypass is mainly used on system to REFRIGERATION PIPING Successful Installation of a Refrigeration System is Dependent Upon: 1. All done! 11.1), as a rule, large size, the full capacity of the compressor, and velocity is too low, if the loss of capacity for work. Imo it seems like bringing the suction line above to about half the coil height would trap oil in the evaporator and hinder capacity. If the riser is properly sized to maintain velocity, Data Center Cooling Traps are not required if the piping is properly sized. Oil in the suction gas, with the reduced velocity, will separate out in the trap and seal it, causing the refrigerant vapors to pass up the small pipe. Oil is easily trapped in a discharge muffler, so it should be placed in the horizontal or downflow portion of the piping, as close to the compressor as possible. Also, there must be a trap in this line at the lowest run to prevent gas from rising to the condenser coil. Horizontal tubes should hill above the direction of flow, where this can be arranged. Please enter a valid email address, Problem with captcha verification, please check your connection, I'd like to receive news and commercial info from Schneider Electric and its affiliates via electronic communication means such as email. Thank you for subscribing to updates from APC by Schneider Electric. During cycles, the trap collects oil to be entrained in the discharge gas and to be carried by the velocity of the refrigerant flow. Q: Is it ok to add a discharge muffler to my air conditioner? Product Information • Model number of unit components (condensing section, evaporator, etc.) By continuing to browse the site you are agreeing to our use of cookies in accordance with our, Uniflair Ceiling Mounted Split Room Cooling, NetShelter Shelving & Mounting Accessories, NetShelter Metered-by-Outlet with Switching Rack PDU, Featured - 6U Wall Mount EcoStruxure Micro Data Center, Advanced Network Management Card Security. Refrigerant velocities in vertical lines should be at least 1500 ft/min to ensure good oil return; velocities in horizontal lines should be at least 750 ft/min.   IP-2419 895J, AP Armaflex®). (adsbygoogle = window.adsbygoogle || []).push({}); Copyright @ 2009 - 2020, "www.ref-wiki.com". The size of this pipe can be 3/8” up to 25 tons capacity, and 1/2” up to 60 tons. The proper refrigerant pipe is essential and recommended by the manufacturer. When the system switches back to full power, the party of oil into this trap will be blown clear again. This approach will prevent oil from being … In such facilities, double, risers, which require less to take the minimum power, and the two together to bear in full swing. Oil Traps. Figure 1 shows the proper method for reducing the pipe diameter for discharge risers. Traps will only add pressure drop to the system, further reducing capacity. How Oil Traps Work. Oil management; gas and liquid separation; subcooling, superheating, desuperheating, and piping of refrigerant liquid, gas, and two-phase flow are all part of refrigeration. A checklist for each is provided below. Only clean, dry, sealed, refrigeration-grade (ACR) copper tubing should be used. I've seen suction traps before but always below the coil.. Is this something that I don't know about or am I correct in assuming this is a piping flaw? That was a standard with Hussmann piping guidelines since as far back as I can remember. Undersized discharge lines reduce system capacity. At the very least, it is advised to always install a single trap at the base of the riser if the riser will be less than 20 feet. It helps ensure the longevity and functionality of your refrigeration equipment. 7 05.60-TD (0117) 6. When piping and … Traps are utilized in discharge risers and at the base of the riser. • Use PVC piping as a conduit for all underground installa-tions. It is customary to reduce the riser by one pipe size to maintain velocities over 1000 ft/min. See Figure 2. Q: Why are we putting in Inverted Traps on the liquid and discharge lines? Long Line Applications Guideline, Single−Stage and Two−Stage R−410A 421 06 5100 04 Specifications subject to change without notice 3 C. Introduction An application is considered Long Line, when the refrigerant level in the system requires the use of accessories to maintain Schneider Electric requires S-Traps for risers longer than 25 ft should have S traps every 20 ft. S-Traps are also used to help promote oil return. In long suction risers, p-traps … 2. Refrigerant and oil have an affinity for each other. Routing the discharge line so it rises to the top of the condenser, then drops to the level of the condenser inlet, creating an inverted trap is also acceptable. Schneider Electric does this on both lines to ensure oil is trapped during the off cycles as well. Refrigeration piping also needs to be selected to carry the required flow rate but there is a further complication. The more oil that gets trapped out in the system, eventually you’ll start losing bearings in the compressors. Good refrigeration piping design requires that the refrigeration lines be pitched in the direction of flow at approximately 1/2 inch per 10 feet or 1 inch per 20 feet. To avoid this, oil traps (nominally1 trap after every10 feet) are used to block the compressor oil to travel into the refrigerant piping system and block the path. Nonetheless, should a discharge muffler be installed it is recommended to be placed on the discharge line to minimize pulsations (that cause vibration). (Refrigeration Installation Guide, No. Riser traps are unnecessary. Only inverted traps are allowed in the VRV piping. Oil movement in discharge lines is further complicated by risers, where gravity is working against oil return. The small equalizer line from the receiver to the inlet piping of the condenser should have a valve for shutting off the receiver. Ensuring proper oil return is also part of the piping design. When the system switches back to full power, the party of oil into this trap will be blown clear again. Buried lines must be kept as short as possible to minimize the build up of liquid refrigerant in the This approach will prevent oil from being trapped in the horizontal portion of the pipe. compliance with warranties of connected equipment. Refrigerant Piping Requirements VReturn oil to compressor VEnsure that only liquid refrigerant enters the expansion device VMinimize system capacity loss VMinimize refrigerant charge Figure 5 Scroll Compressor stationary scroll driven scroll intake discharge … Compressor oil travels to the condenser and back into the system if there is a vertical riser. Hopefully, this has given you the basics of refrigerant piping of suction lines. Unit has been previously tripping on low oil fault. Refrigeration is the process of moving heat from one location to another by the use of refrigerant in a closed cycle. A suction riser is any vertical line which has upward refrigerant flow. They also help prevent oil from being trapped in the horizontal pieces of piping. Product line: to rely on a trap that will be a collection point for the oil and aids in moving that oil up and away from the coil.” A p-trap should be used at the base of any suction riser greater than three to four feet in length. Sensors / Cameras / Licenses / Accessories. Refrigerant piping indicated is schematic only. It coats the pan, p-trap and drain piping with a lubricative film to improve flow and prevent future soil adhesion. Cleanliness of all refrigeration piping is of the utmost importance in the installation procedure. Split System Refrigerant Piping Guide R-410A Refrigerant Subject to change without notice. It is the velocity of the refrigerant that carries oil throughout a refrigeration and air conditioning system. We use cookies to provide you with a better onsite experience. As oil clings to the sidewalls of the piping, refrigerant gas velocity sweeps small oil particles away in suspension. Used with permission. Over sizing discharge lines increases the initial cost of the project and can reduce the refrigerant gas velocity to a point where oil is not returned to the compressor. Therefore, having said traps is simply good practice. • Use long radius elbows wherever possible. Latest 2018 ASHRAE Handbook Refrigeration SI Edition pdf. Oil traps (P-traps) installed at the coil outlet, inverted P-traps where the refrigeration lines exit to the roof, and riser traps for risers of more than 20 feet, are crucial ingredients in a well-designed system. Refrigerant Piping Design Check List The first step in refrigerant piping design is to gather product and jobsite information. Suva refrigerants ® Suction and discharge struts (Fig. Supermarket piping installations typically call for traps at the base of risers over 4 feet. Since it carries liquid refrigerant, oil is carried along without any problems. (e) Suitable P-type oil traps should be located at the base of each suction riser to enhance oil return to the compressor. coiled horizontally in an inconspicuous location to avoid oil trapping. refrigerant velocity to suction-line requirements. Undersizing discharge lines will reduce compressor capacity and increase compressor work. You will receive your welcome email soon describing the program and what to expect in the upcoming weeks. A:  A discharge line trap plays an important function both during the compressor on and off cycles. To assure proper oil entrainment and avoid sound transmission, size the suction line so that the refrigerant velocity equals or exceeds the required minimum velocity stated in Table 1 and remains below 4,000 fpm. This is why refrigeration and/or air conditioning piping should never be oversized. Dry nitrogen is preferred. Refrigerant oil is constantly being depleted from the compressor sump and carried away by the refrigerant. In the part of the vessel, any oil that is not executed until the main riser will recede and eventually block trap at the bottom, leaving fewer pipes carry the reduced flow, its quota of oil. ... as the suction volume is reduced, so is the velocity in a certain size suction pipe. The slow dissolving enzyme gel will outperform and outlast conventional tablets and strips. Installing insulation on existing refrigeration piping: the snap-on method The snap-on method of installing insulation is used when the pipe or copper tubing to be is insulated has … An inconspicuous location to another by the use of refrigerant piping of suction lines pipe refrigeration piping oil traps..., the size can be 3/8 ” up to 25 tons capacity, and 1/2 ” to... 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Cooling q: is it ok to add a discharge line trap an! Shutting off the receiver to the condenser and back into the system switches to! The slow dissolving enzyme gel will outperform and outlast conventional tablets and strips suction pipe location to another by manufacturer... Suction riser is any vertical line which has upward refrigerant flow is essential to the... Copper tubing should be used that gets trapped out in the system, eventually ’... In inverted traps on R410a systems if your velocity is above minimums, evaporator, etc )! To 25 tons capacity, and 1/2 ” up to 25 tons capacity and. Pressure drop to the sidewalls of the piping is properly sized and installed lines as described this! The upcoming weeks a discharge line muffler nor do we recommend one hill above the direction of flow where... Oil is carried along without any problems [ ] ).push ( { )... Refrigerant Subject to change without notice, refrigeration-grade ( ACR ) copper tubing should be used plays an function! 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